Analisis Risiko Kegagalan Menggunakan Metode FMEA pada Mesin Cetak Digital UV di PT XYZ

Authors

  • Tri Wibowo Politeknik Negeri Jakarta
  • Novi Purnama Sari Politeknik Negeri Jakarta
  • HB Rudi Kusumantoro Politeknik Negeri Jakarta

DOI:

https://doi.org/10.55606/jurritek.v4i2.5524

Keywords:

FMEA, UV digital printing machine, RPN, failure risk, maintenance

Abstract

This study aims to analyze the failure risks of UV digital printing machines used at PT XYZ using the Failure Mode and Effects Analysis (FMEA) method. In the digital printing industry, the continuity of machine operations heavily depends on effective maintenance to prevent downtime that could disrupt the production process. The FMEA method is employed to identify potential failure modes and evaluate the severity, occurrence, and detection of each failure. This research adopts a quantitative approach, with data collected through observations, interviews, and historical documentation. The analysis reveals that the printhead, cooling system, and UV lamp are the components with the highest Risk Priority Numbers (RPN), at 504, 441, and 288 respectively. Based on these findings, it is recommended that preventive and predictive maintenance strategies be enhanced to avoid recurring failures.

Downloads

Download data is not yet available.

References

Ahmad, R., P. H., & S. A. (2024). Evaluasi strategi perawatan preventif mesin produksi. Jurnal Teknik dan Rekayasa, 18(2), 112–120.

Anita, S. Y., Kustina, K. T., Wiratikusuma, Y., Sudirjo, F., Sari, D., Rupiwardani, I., ... & Anwar, S. (2023). Manajemen risiko. Global Eksekutif Teknologi.

Anjalee, J. A. L., R. V., & S. N. R. (2021). Application of failure mode and effects analysis (FMEA) to improve medication safety in the dispensing process – A study at a teaching hospital, Sri Lanka. BMC Public Health. https://doi.org/10.1186/s12889-021-11878-7

ASQ. (2022). What is FMEA (Failure Mode and Effects Analysis). American Society for Quality. https://asq.org/quality-resources/fmea

Damayanti, K. (2024). Analisis produktivitas guna meminimalisir defect dengan metode Six Sigma dan Failure Mode and Effect Analysis (FMEA) pada PT. Kawan Sejati Akurasi (Doctoral dissertation, Universitas Islam Indonesia).

Dimasuharto, N., H. H., N. N., & J. S. D. (2024). Work accident risk analysis using Failure Mode and Effect Analysis (FMEA) method at PT. XYZ. Eligion Education Social Laa Roiba Journal, 6(11).

Kartika, R. N., Hidayah, N. A., & Muadzah, M. (2022). Penggunaan FMEA dalam mengidentifikasi risiko kegagalan pada proses produksi cetak blok kalender (studi kasus: PT. XYZ). BULLET: Jurnal Multidisiplin Ilmu, 1(06), 1311–1320.

Khairansyah, M. D., Amrullah, H. N., & Qurratuláini, N. F. (2025). Penilaian risiko kegagalan Gantry Crane menggunakan Failure Mode Effect and Analysis (FMEA) dan Fishbone Diagram. Journal of Safety, Health, and Environmental Engineering, 3(1), 33–40.

Maiti, J., B. A., & M. A. (2021). Application of risk-based maintenance in process industries. Journal of Industrial Safety and Risk Management, 27(1), 22–39.

McDermott, R. E., M. R. J., & B. M. R. (2022). The basics of FMEA. CRC Press.

Pratama, A. D., & N. S. (2020). Penerapan metode FMEA untuk identifikasi dan analisis risiko kegagalan pada sistem produksi. Jurnal Rekayasa Sistem Industri, 9, 55–62.

Rahmananto, S. F., & Tjahjanti, P. H. (2024). Maintaining printing machines at a textile company. Procedia of Engineering and Life Science, 5, 132–137.

Siregar, M. N. R. (2024). Implementasi Reliability Centered Maintenance II (RCM II) dalam penentuan preventive maintenance pada mesin screw press (pressing) (Studi kasus: PT. PP. London Sumatra Tbk) (Doctoral dissertation, Universitas Islam Indonesia).

Stamatis, D. H. (2021). Failure mode and effect analysis: FMEA from theory to execution. ASQ Quality Press.

Sutopo, P., & Grasella, F. (2023). Analisis risiko menggunakan Failure Mode and Effect Analysis (FMEA) dalam menganalisa kerusakan komponen mesin printing industrial. Akselerator: Jurnal Sains Terapan dan Teknologi, 4(1), 167–174.

Zhang, L., & W. J. (2021). Study on the application of UV ink in printing manufacturing. International Journal of Printing Technology, 13(2), 98–105.

Downloads

Published

2025-06-19

How to Cite

Tri Wibowo, Novi Purnama Sari, & HB Rudi Kusumantoro. (2025). Analisis Risiko Kegagalan Menggunakan Metode FMEA pada Mesin Cetak Digital UV di PT XYZ. JURAL RISET RUMPUN ILMU TEKNIK, 4(2), 173–184. https://doi.org/10.55606/jurritek.v4i2.5524